1-to-N Open Gear Spray Centralized Lubrication System
The VMAXX®️ 1-to-N Open Gear Spray Lubrication System integrates scientific oil distribution and timed-quantitative lubrication, making the lubrication of large equipment intelligent. The product combines advanced technologies such as sensing, digital network, and DCS control to achieve timed, quantitative, and unit-specific lubrication, with functions such as real-time monitoring, intelligent communication, fault self-diagnosis, and audible-visual alarm. Its high-quality performance ensures normal equipment operation and improves production efficiency.
Product Features
The 1-to-N open gear spray centralized lubrication system is a centralized lubrication solution designed for open gears of multiple mills, enabling unified management and maintenance of open gear lubrication for multiple ball mills.
- System Design: The lubrication system typically uses an automatic spraying method to provide lubricant to open gear pairs of multiple mills (i.e., "N") through one lubrication system, which simplifies maintenance processes, reduces factory investment costs, minimizes manual intervention, and improves lubrication efficiency;
- Application Scenarios: The 1-to-N open gear spray centralized lubrication system is suitable for equipment requiring heavy-load and low-speed operation, such as relatively concentrated scenarios of mills in power, mining, cement, steel, chemical, and paper-making industries;
- Working Principle: The system evenly applies lubricant to the gear meshing surface through spraying, which not only effectively lubricates the gears but also helps clean contaminants from the tooth surface to prevent wear and corrosion;
- Technical Advantages: The system can adjust lubrication cycles and dosages according to actual working conditions to achieve timed and quantitative precise lubrication. It also has real-time monitoring, intelligent communication, fault self-diagnosis, and audible-visual alarm functions to ensure the efficiency and reliability of the lubrication process;
- Convenient Maintenance: Using the 1-to-N open gear spray centralized lubrication system can reduce equipment maintenance frequency, extend gear service life, minimize downtime, and thereby reduce maintenance costs and improve production efficiency.
Technical Specifications
- Power Supply Voltage: 220VAC 50/60Hz
- Lubricant Range: N320 oil#~2# grease
- Air Supply Pressure: 0.5~0.8MPa (dry and clean compressed air)
- Ambient Temperature: -10℃~50℃
- Working Pressure: 2~25MPa
- System Flow Rate (Max): 0.6kg/min
Application Industries
The open gear spray lubrication system has been widely used for cooling and lubrication of large open gear pairs in equipment such as power plant mines, cement, metallurgy, and paper-making, such as ball mills, rotary kilns, and drying kilns. Using this system can significantly extend the service life of open gears and improve equipment reliability.